Trailers are one of the most versatile methods of transporting valuable materials and products, and as such must be constructed with durable panels designed to provide adequate protection and support without adding too much weight. After 25 years as a leading provider of advanced composite panels to a wide range of industries, CPT has developed a deep understanding of which lightweight and cost-effective materials provide the durability required for diverse applications.
Panels for Trailers with Diverse Applications
Composite panels for trailers combine the characteristics of the core material and the skin to provide custom solutions designed to meet unique requirements. Panels for refrigerated trailers, for example, will need a higher insulation rating than panels for a dry box trailer, while the floor panels for trailers expected to haul heavy loads require additional strength and durability. We work closely with our customers to develop the best solutions for their unique requirements.
Composite panel cores provide the main structural component and influence the panels overall performance. Different materials are used depending on the trailer’s intended application.
When Insulation is a Factor
Cost-effective refrigerated trailer panels need to provide both adequate insulation and long-term durability to ensure proper temperature control. In these cases, we recommend foam-cored panels, which also have the added benefit of being lightweight and affordable.
When Durability is a Must
Applications where the trailer is likely exposed to potential impact or vibrations, such as throughout the transportation industry, their panels need to be constructed from highly durable and lightweight materials. Polypropylene honeycomb is the most cost-effective core to use in these applications because of its natural flexibility that resists damage and absorbs vibrations.
When Strength is Vital
Aluminum honeycomb is the gold standard when trailer panels need to support heavy loads while still remaining lightweight, such as the floor panels of box trailers. The hexagonal cell structure boosts the strength while reducing material requirements and overall weight.
Skin Material for Trailer Panels
More often than not, fiber-reinforced polymer (FRP) is used as a facing material for panels used in the transportation industry. This is due to its combination of durability and customizable finishing. In some cases, vinyl or rubber may be used to increase durability in high-traffic areas, such as expected repeated forklift use.
Custom Composite Panels for Trailers
Due to the vast range of applications, panels for trailers should be customized to meet your unique requirements. CPT is the leading manufacturer of custom composite panels used extensively in the automotive and transportation industries. Contact us today to learn more about custom panels for trailers!